Bolts (measure the width of your staves to find out how long you need; staves are the wooden pieces that are bound together with metal rings to make a wine barrel)
Nuts (Buy ones that are the same width as your bolts)
Drill bits (for metal and wood in the same size as your bolts)
Sharpie or pencil
Jigsaw blades for both metal and wood
Sealer (sprayable or paintable)
Palm Sander (Optional)
Belt Sander (Optional)
Plastic Dip (Optional)
Wood Stain (Optional)
Step 1: Sand/scrap the inside of the barrel. Ours came burnt on the inside, so we had to scrape the black char out. We used a chisel and then a palm sander to smooth it out. Eye protection and facemask recommended. *** After scraping is done, spray (or paint) with a sealer; we used Bulls eye spray Shellac. If you don’t do this step the char will continue to transfer black onto anything that touches it.
Step 3: Cut the excess wood off the top of barrel right above the upper metal ring, we used a hand held jigsaw. We left about .5” of wood above the metal ring for sanding down later.
Step 4: Sand down rough edges. You can do this by hand or use a belt sander/palm sander. The barrels are made of oak and it’s hard to get them to sand down smooth.
Step 5: Now decide how large you want the opening for the dog to climb in to be. We did 14” wide and decided to keep it above the second metal ring. Draw on the shape you want.
Step 6: Drill in holes for bolts and nuts into the second metal ring on the entryway boards. The purpose of this is to make sure the staves have extra support since part of the top metal ring is going to be cut off.
Step 7: Using a metal cutting blade on your jigsaw and cut the entrance for the dog bed.
Step 8: Sand the entrance so edges are smooth.
Step 9: (Optional) Stain rim of barrel to match the rest.
Step 10: Our bolts were a tad longer than we wanted and we really wanted to make sure our puppy never hurt himself getting in or out of this bed so we covered the nuts and excess bolt with liquid plastic. You can buy this stuff at hardware stores in the painting aisle in a container labeled “Plastic Dip”.
Step 11: (Optional) Seal barrel using a wood sealer like polyurethane.
Step 12: Buy or make a rounded doggy cushion to go in your new dog bed! (We’re thinking plaid!)